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manuais Yamaha BT1100 2002

Manuais de instruções e guias do utilizador para Motociclos Yamaha BT1100 2002.
Disponibilizamos 1 manuais Yamaha BT1100 2002 em pdf para descarga gratuita: Manual de Serviço


Yamaha BT1100 2002 Manual de Serviço (356 páginas)


Marca: Yamaha | Categoria: Motociclos | Tamanho: 9.35 MB |

 

Índice

SERVICE MANUAL

1

EASB0000

2

IMPORTANT MANUAL INFORMATION

3

HOW TO USE THIS MANUAL

4

ILLUSTRATED SYMBOLS

5

TABLE OF CONTENTS

6

CHAPTER 1

9

GENERAL INFORMATION

11

IMPORTANT INFORMATION

12

CHECKING OF CONNECTIONS

14

SPECIAL TOOLS

15

ATTREZZI SPECIALI

18

CHAPTER 2

20

SPECIFICATIONS

20

GENERAL SPECIFICATIONS

23

MAINTENANCE SPECIFICATIONS

25

CONVERSION TABLE

41

GENERAL TORQUE SPECIFICATIONS

41

EB203000

42

EB203010

43

LUBRICATION DIAGRAMS

44

Oil pump

45

Releaf valve

45

Oil filter

45

Middle drive shaft

45

CABLE ROUTING

47

CHAPTER 3

53

LUBRICATION INTERVALS

55

INTRODUCTION

55

ADJUSTING THE VALVE CLEARANCE

58

▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼

59

SYNCHRONIZING THE CARBURETORS

61

→ Inspect the

67

→ Squirt a few

67

CHECKING THE ENGINE OIL LEVEL

69

EAS00098

74

EAS00100

74

CHECKING THE BRAKE HOSES/

78

→ Tighten

78

→ Replace the damage

78

CHANGING THE FINAL DRIVE OIL

81

CHECKING THE FRONT FORK

84

CHECKING THE TIRES

87

→ Regulate

87

Tire tread depth

88

Side wall

88

Wear indicator

88

→ Lubricate

90

ELECTRICAL SYSTEM

91

→ Battery positive

92

→ Battery negative

92

AMP meter

95

Voltmeter

95

→ Clean with a wire brush

96

→ Connect properly

96

CHECKING THE FUSES/

98

REPLACING THE HEADLIGHT BULB

98

▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼

100

▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲

100

CHAPTER 4

102

4 Nm (0.4 m•kg)

106

7 Nm (0.7 m•kg)

106

ENGINE REMOVAL

108

ENGINE MOUNTING BOLTS

109

→ Adjust

110

CYLINDER HEADS

111

27 Nm (2.7 m•kg)

121

37.5 Nm (3.75 m•kg)

121

20 Nm (2.0 m•kg)

121

ROCKER ARMS AND CAMSHAFT

122

→ Replace

122

→ Replace the cam

122

→ Blow out with compressed

122

 0.033 mm

123

ROCKER ARMS AND CAMSHAFTS

124

VALVES AND VALVE SPRINGS

126

VALVE AND VALVE SPRINGS

131

→ Replace the valve spring

131

10 Nm (1.0 m•kg)

133

CYLINDERS AND PISTONS

134

→ Rebore or replace the

134

CYLINDER AND PISTONS

136

→ Replace the piston

136

→ Replace the piston ring

136

→ Replace, then

137

→ Replace the piston pin

137

• piston ring end gaps

138

110 Nm (11.0 m•kg)

139

TIMING GEARS

140

→ Replace the timing

140

→ Replace the respective

140

→ Replace the defective

140

→ Replace the primary drive

141

70 Nm (7.0 m•kg)

145

8 Nm (0.8 m•kg)

145

→ Replace the friction plates

147

→ Replace the friction

147

EAS00286

148

EAS00285

148

EAS00288

148

EAS00281

149

EAS00283

149

EAS00284

149

EAS00295

150

7 Nm (0.7 m•kg)

152

12 Nm (1.2 m•kg)

153

175 Nm (17.5 m•kg)

153

GENERATOR AND STARTER CLUTCH

156

SHIFT SHAFT

158

→ Replace the stopper

159

Inner rotor

162

Outer rotor

162

Oil pump body

162

OIL PUMP

163

38,5 Nm (3.85 m•kg)

164

48 Nm (4.8 m•kg)

165

EAS00386

166

TRANSMISSION

173

EAS00421

174

EAS00422

174

EAS00424

175

→ Repair

176

MIDDLE GEAR

178

→ Replace the universal

182

CHAPTER 5

189

CARBURETION

189

CARBURETOR

192

AIR INDUCTION SYSTEM (AIS)

200

→ Properly connect

201

→ Clean

201

CHAPTER 6

204

FRONT WHEEL AND BRAKE DISCS

206

REAR WHEEL AND BRAKE DISC

214

FRONT AND REAR BRAKES

219

→ Replace the brake

223

→ Bleed the brake

223

28 Nm (2.8 m•kg)

225

24 Nm (2.4 m•kg)

227

EB702242

230

→ Add the

232

EB702343

241

→ bleed the brake

245

FRONT FORK

246

30 Nm (3.0 m•kg)

247

EAS00657

251

→ Correct

254

HANDLEBAR

256

STEERING HEAD

262

EASB0026

269

EAS00708

271

EAS00696

271

EASB0028

272

EAS00712

273

SHAFT DRIVE

274

CHAPTER 7

293

ELECTRICAL

293

ELECTRICAL COMPONENTS

296

SWITCHES

297

CHECKING THE SWITCHES

298

CHECKING THE BULBS AND BULB

300

IGNITION SYSTEM

303

→ Red/Black

305

→ Orange (Gray)

305

→ Gray 1

306

→ Black/Blue 2

306

EAS00754

307

ELECTRIC STARTING SYSTEM

308

1) and bat

311

1) to the

311

→ Red/White 1

312

→ Blue 2

312

→ Black 4

312

→ Replace the brushes

317

→ Replace the brush

317

→ Replace the gear

317

Pickup coil

319

Rectifier/regulator

319

Starter relay

319

Wire minus lead

319

CHARGING SYSTEM

320

→ White 1

321

→ White 2

321

→ White 3

321

LIGHTING SYSTEM

322

EAS00784

324

EAS00786

324

EAS00787

324

EAS00788

324

→ Blue 1

325

→ Black 2

325

→ Blue/Red 1

326

SIGNALING SYSTEM

327

→ Brown 1

330

→ Ground

330

→ Black 1

330

→ Green/Yellow 1

331

→ Sky blue 2

333

→ Black/White 2

334

FUEL PUMP SYSTEM

335

  1) to the fuel

338

 at 20 °C (68 °F)

338

  1) and bat

338

CARBURETOR HEATER SYSTEM

340

→ Heater terminal 1

342

→ Heater body 2

342

SELF-DIAGNOSIS

343

→ White terminal 1

345

→ Body earth

345

CHAPTER 8

348

TROUBLESHOOTING

348

POOR IDLE SPEED PERFORMANCE

351

FAULTY GEAR SHIFTING/

352

CLUTCH SLIPPING/DRAGGING

352

FAULTY GEAR SHIFTING

352

OVERHEATING

353

FAULTY BRAKE

353

UNSTABLE HANDLING/

354

UNSTABLE HANDLING

354

BT1100 WIRING DIAGRAM

356




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