manuais Yamaha T135 SE

Yamaha T135 SE Manual de Serviço (349 páginas)

Marca: Yamaha | Categoria: Motociclos | Tamanho: 7.45 MB |

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Índice

T135 SERVICE MANUAL

1

EAS00000

3

IMPORTANT MANUALINFORMATION

4

HOW TO USE THIS MANUAL

5

TABLE OF CONTENTS

9

CHAPTER 1

11

GENERALINFORMATION

11

IMPORTANT INFORMATION

14

CHECKING THE CONNECTIONS

16

SPECIALTOOLS

17

CHAPTER 2

21

SPECIFICATIONS

21

GENERALSPECIFICATIONS

24

MAINTENANCE SPECIFICATIONS

26

TIGHTENING TORQUES

31

EAS00029

39

EAS00028

39

COOLINGSYSTEM DIAGRAMS

43

COOLING SYSTEM DIAGRAMS

43

CABLE ROUTING

44

CHAPTER 3

53

INTRODUCTION/

55

INTRODUCTION

55

EAU18660

56

INSTALLING THE FRONT COWLING

57

REMOVING THE SIDE COWLINGS

57

INSTALLING THE SIDE COWLINGS

57

REMOVING THE FRONT COWLING

57

REMOVING THE CENTER PANELS

58

INSTALLING THE CENTER PANELS

58

REMOVING THE REAR COWLINGS

58

INSTALLING THE REAR COWLINGS

59

INSTALLING THE HEADLIGHT

60

ASSEMBLY

60

REMOVING THE HEADLIGHT

60

ADJUSTING THE VALVE CLEARANCE

61

10Nm (1.0 m•kg, 7.2 ft•lb)

64

12.5Nm (1.25 m•kg, 9.0 ft•lb)

64

ADJUSTING THE ENGINE

65

IDLING SPEED

65

ADJUSTING THE THROTTLE CABLE

66

FREE PLAY

66

CHECKING THE SPARK PLUG

68

32 Nm (3.2 m•kg, 23 ft•lb)

72

15 Nm (1.5 m•kg, 11 ft•lb)

73

EAS00086

74

8 Nm (0.8 m•kg, 6.0 ft•lb)

75

CHECKING THE FUELAND VACUUM

76

CHECKINGTHECOOLANTLEVEL

77

CHECKINGTHECOOLANTLEVEL/

78

CHECKINGTHECOOLINGSYSTEM

78

CHANGINGTHECOOLANT

79

ADJUSTING THE REAR BRAKE

82

CHECKING THE FRONT BRAKE PADS

83

CHECKING THE REAR BRAKE SHOES

83

CHECKING THE FRONT BRAKE HOSE

84

BLEEDING THE HYDRAULIC BRAKE

85

EAS00140

86

LUBRICATING THE DRIVE CHAIN/

88

CHECKING AND ADJUSTING THE

89

CHECKING THE FRONT FORK

91

CHECKING THE TIRES

92

3 Nm (0.3 m•kg, 2.2 ft•lb)

94

CHECKING AND LUBRICATING THE

95

LUBRICATING THE SIDESTAND

95

LUBRICATING THE CENTERSTAND

95

CHECKING THE FUSE

100

REPLACING THE HEADLIGHT BULBS

101

ADJUSTING THE HEADLIGHT BEAM

102

CHAPTER 4

103

REMOVING THE ENGINE

107

INSTALLING THE ENGINE

111

23 Nm (2.3 m·kg, 17 ft•lb)

113

CYLINDER HEAD

114

22 Nm (2.2 m·kg, 16 ft•lb)

120

10 Nm (1.0 m•kg, 7.2 ft•lb)

120

72 Nm (7.2 m•kg, 52 ft•lb)

120

30 Nm (3.0 m•kg, 22 ft•lb)

121

13 Nm (1.3 m•kg, 9.5 ft•lb)

122

CAMSHAFT

123

7 Nm (0.7 m•kg, 5.0 ft•lb)

127

VALVES AND VALVE SPRINGS

128

CYLINDER AND PISTON

147

GENERATOR AND STARTER CLUTCH

154

14 Nm (1.4 m•kg, 10 ft•lb)

158

70 Nm (7.0 m•kg, 50 ft•lb)

158

EASF0035

160

REMOVING THE OILPUMP

161

DISASSEMBLING THE OILPUMP

161

CHECKING THE OILPUMP

162

1 Nm (0.1 m•kg, 0.7 ft•lb)

163

EASF0029

165

REMOVING THE CLUTCH

166

CHECKING THE FRICTION PLATES

168

CHECKING THE CLUTCH PLATES

168

CHECKING THE CLUTCH SPRINGS

169

CHECKING THE CLUTCH HOUSING

169

CHECKING THE CLUTCH BOSS

169

CHECKING THE CLUTCH PRESSURE

170

CHECKING THE CLUTCH PUSH RODS

170

CHECKING THE PRIMARYDRIVEN

170

CHECKING THE CLUTCH SHOE

171

CHECKING THE CAGE

171

50 Nm (5.0 m•kg, 30 ft•lb)

172

12 Nm (1.2 m•kg, 9.0 ft•lb)

173

SHIFT SHAFT

174

CRANKCASE AND CRANKSHAFT

179

4 Nm (0.4 m•kg, 3.0 ft•lb)

185

KICKSTARTER

186

TRANSMISSION

192

CHAPTER 5

199

COOLINGSYSTEM

199

COOLING SYSTEM

201

CHAPTER 6

211

CARBURETOR

211

10 Nm (1.0 m·kg, 7.2 ft·lb)

222

AIR INDUCTION SYSTEM

226

CHAPTER 7

229

FRONT WHEELAND BRAKE DISC

231

40 Nm (4.0 m·kg, 29 ft·lb)

237

REAR WHEELAND BRAKE

238

19 Nm (1.9 m·kg, 14 ft·lb)

244

7 Nm (0.7 m·kg, 5.0 ft·lb)

244

60 Nm (6.0 m·kg, 43 ft·lb)

245

FRONT BRAKE

246

35 Nm (3.5 m·kg, 25 ft·lb)

249

26 Nm (2.6 m·kg, 19 ft·lb)

252

FRONT BRAKE MASTER CYLINDER

254

11 Nm (1.1 m·kg, 8.0 ft·lb)

257

FRONT FORK

260

43 Nm (4.3 m·kg, 31 ft·lb)

267

50 Nm (5.0 m·kg, 36 ft·lb)

267

HANDLEBAR

269

53 Nm (5.3 m·kg, 38 ft·lb)

272

23 Nm (2.3 m·kg, 17 ft·lb)

273

STEERING HEAD

275

REMOVING THE REAR SHOCK

280

ABSORBER ASSEMBLIES AND

280

SWINGARM

280

CHECKING THE REAR SHOCK

282

ABSORBER ASSEMBLIES

282

CHECKING THE SWINGARM

283

INSTALLING THE REAR SHOCK

283

66 Nm (6.6 m·kg, 48 ft·lb)

284

46 Nm (4.6 m·kg, 33 ft·lb)

284

16 Nm (1.6 m·kg, 12 ft·lb)

284

DRIVE CHAIN AND SPROCKETS

285

CHAPTER 8

291

ELECTRICALSYSTEM

291

ELECTRICALCOMPONENTS

294

CHECKING SWITCH CONTINUITY

295

CHECKING THE SWITCHES

297

CHECKING THE BULBS AND

299

BULB SOCKETS

299

CHECKING THE CONDITION OF THE

300

IGNITION SYSTEM

302

Spark plug cap

304

CIRCUIT DIAGRAM

307

TROUBLESHOOTING

308

EAS00761

309

EAS00766

309

EAS00749

309

EAS00764

309

STARTER MOTOR (T135SE)

310

CHARGING SYSTEM

314

LIGHTING SYSTEM

317

SIGNALING SYSTEM

322

(1.8 m•kg, 13 ft•lb)

335

SELF-DIAGNOSIS

336

CHAPTER 9

341

YAMAHA MOTOR CO., LTD

348

T135SE/ T135S WIRING DIAGRAM

349

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