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Users Manual
ENGLISH
E
IM Operations
882 Soude, Naka-ku, Hamamatsu, Shizuoka 435-0054.Japan
URL http://www.yamaha-motor.jp/robot/index.html
YAMAHA MOTOR CO., LTD.
CC-Link
YAMAHA NETWORK BOARD
SRCD/SRCP
ERCX/SRCX/DRCX
E70-Ver. 5.02
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1 2 3 4 5 6 ... 147 148

Resumo do Conteúdo

Página 1 - User’s Manual

User’s ManualENGLISHEIM Operations882 Soude, Naka-ku, Hamamatsu, Shizuoka 435-0054.JapanURL http://www.yamaha-motor.jp/robot/index.htmlYAMAHA MOTOR CO

Página 2

4CHAPTER1 Cautions To Ensure Safety1-4 Start-up and maintenance safety points!CAUTIONNever attempt to disassemble the robot or controller. When a rob

Página 3 - INTRODUCTION

94CHAPTER2 CC-Link Unit(25) Addition of specified valueto counter arrangement variable C ... Code 0119The specifi

Página 4

95CHAPTER2 CC-Link Unit(26) Subtraction of specified valuefrom counter arrangement variable C ... Code 011AThe specifie

Página 5 - Contents

96CHAPTER2 CC-Link Unit(27) Counter variable D definition ... Code 011BThe counter variable D is set.Comm

Página 6

97CHAPTER2 CC-Link Unit(28) Addition of specified value to counter variable D ... Code 011CThe specified value is added to the counter var

Página 7 - Cautions To Ensure Safety

98CHAPTER2 CC-Link Unit(29) Subtraction of specified valuefrom counter variable D ... Code 011DT

Página 8 - 1-1 Basic safety points

99CHAPTER2 CC-Link Unit(30) Shift execution of position data ...Code 011EThe position data is shifted by the

Página 9

100CHAPTER2 CC-Link Unit(31) Linear interpolation movement execution ... Code 011FIt moves to the position of the data of the

Página 10

101CHAPTER2 CC-Link Unit(32) Circular interpolation movement execution ... Code 0120The circular interpolation movement which pa

Página 11 - 1-6 Warranty

102CHAPTER2 CC-Link Unit!CAUTIONThis command is invalid for single-axis controllers.!CAUTIONThe applicable radius is max. 1000mm and min. 2mm.!CAUTIO

Página 12

103CHAPTER2 CC-Link Unit2-12-4 Remote command details (data handling)(1) Current position read ...

Página 13 - CC-Link Unit

5CHAPTER1 Cautions To Ensure Safety1-6 WarrantyFor information on the warranty period and terms, please contact our distributor whereyou purchased th

Página 14 - 2-1 CC-Link unit features

104CHAPTER2 CC-Link Unit(2) Current program number read ... Code 0202The execution program number is read.

Página 15 - 2-2 CC-Link system concept

105CHAPTER2 CC-Link Unit(3) Current step number read ... Code 0203The current step number is read.C

Página 16 - 2-3 CC-Link cable connections

106CHAPTER2 CC-Link Unit(4) Current task number read ... Code 0204The task number currently selecte

Página 17 - 2-4 Parallel I/O connector

107CHAPTER2 CC-Link Unit(5) Current point No. read ... Code 0205The point number currently se

Página 18

108CHAPTER2 CC-Link Unit(6) ROM version number read ... Code 0206 The controller system version valu

Página 19

109CHAPTER2 CC-Link Unit(7) Number of axes read ... Code 0207The total number of operable

Página 20 - 2-5-2 Setting the station No

110CHAPTER2 CC-Link Unit(8) Emergency stop status check... Code 0208The status of the emergency stop is r

Página 21

111CHAPTER2 CC-Link Unit(9) Servo status check... Code 0209The servo statuses of all ax

Página 22

112CHAPTER2 CC-Link Unit(10) Return-to-origin status check ... Code 020AIt reads that the return-to-origin

Página 23 - 2-7 I/O information

113CHAPTER2 CC-Link Unit(11) Service mode status check ... Code 020BThe service mode status is read.Co

Página 25

114CHAPTER2 CC-Link Unit(12) Operation mode check... Code 020CThe robot status is read.Command

Página 26

115CHAPTER2 CC-Link Unit(13) Matrix definition content read ... Code 020DThe matrix definition content is

Página 27

116CHAPTER2 CC-Link Unit(14) Currently specified matrix number read ... Code 020EThe pallet number of the currently specifi

Página 28

117CHAPTER2 CC-Link Unit(15) Current point variable P read ... Code 020FThe point variable P is read.Com

Página 29 - Specifying a point number

118CHAPTER2 CC-Link Unit(16) Arrangement element numberread of currently specified C ... Code 0210The e

Página 30 - 2-7-4 Interlock (LOCK)

119CHAPTER2 CC-Link Unit(17) Counter arrangement variable C read ... Code 0211The value of the counter arrangement var

Página 31 - 2-7-6 Service mode (SVCE)

120CHAPTER2 CC-Link Unit(18) Current counter variable D read ... Code 0212The value of the counter variable D

Página 32 - 2-7-8 Dedicated outputs

121CHAPTER2 CC-Link Unit(19) Current shift data read ... Code 0213The currently set shift dat

Página 33

122CHAPTER2 CC-Link Unit(20) General-purpose input andmemory input status read ... Code 0214The sta

Página 34 - 2-7-12 Error flag

123CHAPTER2 CC-Link Unit(21) General-purpose output andmemory output status read ... Code 0215The sta

Página 35 - 2-8 Timing chart

CHAPTER22CC-Link Unit

Página 36 - Dedicated

124CHAPTER2 CC-Link Unit(22) Specified parameter data read ... Code 0216The specified parameter data is re

Página 37

125CHAPTER2 CC-Link Unit(23) Specified point data read ... Code 0217The specified point data is r

Página 38

126CHAPTER2 CC-Link Unit2-12-5 Remote command details (utilities)(1) Execution program number switching ... Code 0301Th

Página 39

127CHAPTER2 CC-Link Unit(2) Execution task number switching. ... Code 0302The execution task number is switched.

Página 40

128CHAPTER2 CC-Link Unit(3) Parameter data write ... Code 0303Data is written into the spe

Página 41

129CHAPTER2 CC-Link Unit(4) Point data write... Code 0304The data is written into

Página 42 - 2-8-5 When an alarm is issued

130CHAPTER2 CC-Link Unit2-12-6 Remote command details (Special commands)(1) No execution (status clear) ...

Página 43

131CHAPTER2 CC-Link Unit2-12-7 Status detailsWhen the controller receives the command, the relevant process will be executed, andthe result (status)

Página 44

132CHAPTER2 CC-Link Unit2-12-8 Current position indication modeThe current position indication mode is selected by setting 0001 to RWwn+1.In the curr

Página 45 - 2-9-2 I/O assignment list

133CHAPTER2 CC-Link UnitMEMOMEMOIf the robot position cannot be judged due to the incomplete origin position status,cable breakage, etc., the robot p

Página 46

8CHAPTER2 CC-Link Unit2-1 CC-Link unit featuresThe term “CC-Link” is an abbreviation for “Communication & Control Link” and is anFA field network

Página 47

134CHAPTER2 CC-Link Unit2-13 Other operations2-13-1 Serial I/O displaySerial I/O (input/output) status can be displayed on the screen. Both initial s

Página 48 - Positioning-completed pulse

135CHAPTER2 CC-Link Unit5) Press DIO (above in 4), and the screen willbe switched to the remote register mode.Each remote register will be displayed

Página 49 - 2-9-4 I/O signal descripion

136CHAPTER2 CC-Link Unit10)Press F1 (SI01) to display the RY(n),RY(n+1) and RX(n), RX(n+1) status.Press F2 (SI02) to display the RY(n+2),RY(n+3), and

Página 50 - Axis selection example

137CHAPTER2 CC-Link Unit2-13-2 Manual control of general-purpose outputThe serial general-purpose output can be manually controlled from HPB.1) Press

Página 51

138CHAPTER2 CC-Link Unit2-14 Error MessageRegarding CC-Link system, the following error message is added.Message net link errorCauseconnection was fo

Página 52

139CHAPTER2 CC-Link Unit2-15 TroubleshootingCheck the following items if any problems occur during operation. Also, refer to “Trouble-shooting” in th

Página 53

140CHAPTER2 CC-Link UnitCheckpoints• Check RX(n+3)B status, and check if it was possibly set to OFF.• Referring to “2-5-1 Validating the CC-Link uni

Página 54 - 2-9-5 Timing chart

141CHAPTER2 CC-Link Unit2-16 Specifications CC-Link UnitCC-Link versionCC-Link I/O points *1Controller modelsRemote station typeStations usedStation

Página 55

User's ManualAll rights reserved. No part of this publication may be reproduced in any form without the permission of YAMAHA MOTOR CO., LTD.Infor

Página 56

9CHAPTER2 CC-Link Unit2-2 CC-Link system conceptIn order to understand how the controller and sequencer (PLC) operate on the CC-Linksystem, let’s fir

Página 57

10CHAPTER2 CC-Link Unit2-3 CC-Link cable connectionsWire the CC-Link cable to the accessory CC-Link plug. Make the wiring connections byreferring to

Página 58 - 30ms or more 30ms or more

11CHAPTER2 CC-Link Unit2-4 Parallel I/O connectorThe I/O connector must be wired into the controller so install as shown below even if notusing the c

Página 59

12CHAPTER2 CC-Link Unit When the SRCP/SRCD series is used:1. Short Pin No. 1 (EMG 1) and Pin No. 2 (EMG 2) of the EXT.CN connector.2. Short Pin No.

Página 60

13CHAPTER2 CC-Link Unit2-5 Controller system settings (remote station)The communication speed and station No. must be set so that the controller can

Página 62

14CHAPTER2 CC-Link Unit2-5-2 Setting the station No.The CC-Link unit occupies 2 stations. So the station displayed on the HPB and anotherstation (the

Página 63

15CHAPTER2 CC-Link Unit2-5-3 Setting the communication speedCommunication speed can be set to 10M, 5M, 2.5M, 625K, 156K in bps. The communi-cation sp

Página 64 - 2-10 Robot language

16CHAPTER2 CC-Link Unit2-6 Sequencer (master station) settingsThe master station sequencer (or PLC) in the CC-Link system can make line tests on ther

Página 65 - 2-10-2 JMPF

17CHAPTER2 CC-Link Unit2-7 I/O informationOn/off (I/O) information handled by the CC-Link unit consists of 16 dedicated inputs,32 general-purpose I/O

Página 66 - 2-10-4 DO

18CHAPTER2 CC-Link UnitSO216SO217SO218SO219SO220SO221SO222SO223SO224SO225SO226SO227SO228SO229SO230SO231ReservedInitial data request flagNot UsedError

Página 67 - 2-10-5 WAIT

19CHAPTER2 CC-Link UnitRemote RegisterStatusReservedCommand response-0000RWrnRWrn+1RWrn+2RWrn+3RWrn+4RWrn+5RWrn+6RWrn+7Execution commandCommand optio

Página 68 - Emulated serialization

20CHAPTER2 CC-Link Unit Point movement command with absolute (ABS-PT)When origin point coordinates are set at 0, this command moves the robot to a p

Página 69

21CHAPTER2 CC-Link Unit Origin return command (ORG-S)This command performs origin return when the search method was selected as theorigin detection

Página 70 - 2-12 Remote command

22CHAPTER2 CC-Link Unit Reset command (RESET)This command returns the program step to the first step of the lead program, andturns DO0 - DO12*1, SO2

Página 71 - 1. Robot movement

23CHAPTER2 CC-Link Unit2-7-3 General-purpose inputs (SI200 - SI231)General-purpose inputs are inputs freely available to the user for handling as dat

Página 72

INTRODUCTIONThank you for purchasing the CC-Link unit for the YAMAHA single-axis/dual-axis robotcontrollers SRCP/SRCD/ERCX/SRCX/DRCX series.This is an

Página 73 - 2. Data handling

24CHAPTER2 CC-Link Unit2-7-4 Interlock (LOCK)These are inputs to temporarily stop robot movement.Robot operation can be stopped by setting this input

Página 74 - 4. Special commands

25CHAPTER2 CC-Link Unit2-7-6 Service mode (SVCE)This input is valid when the service mode function of the controller main body is valid.The service m

Página 75

26CHAPTER2 CC-Link Unit2-7-8 Dedicated outputsDedicated outputs inform the sequencer (PLC) of controller status. "Preparation completed" o

Página 76

27CHAPTER2 CC-Link Unit "Servo status" output (SRV-O)Displays the robot servo status.This turns ON when all axes are at servo-ON. However,

Página 77

28CHAPTER2 CC-Link Unit2-7-10 Initial data processing request flagThis is an output for performing the handshake to start communication between theco

Página 78

29CHAPTER2 CC-Link Unit2-8 Timing chartTiming charts are included so please refer to them when creating a sequencer (PLC)program.2-8-1 Handshake for

Página 79

30CHAPTER2 CC-Link Unit2-8-2 Dedicated input command execution The BUSY output turns ON when a dedicated command input is received. Whetheror not t

Página 80

31CHAPTER2 CC-Link Unit(2) When a short execution time command runs and ends normally(In the following cases, when the dedicated command input is tur

Página 81

32CHAPTER2 CC-Link UnitDedicatedcommandBUSYEND30ms or less 1ms or less 1ms or less1ms or lessDedicated commandexecution completionEven after dedicate

Página 82

33CHAPTER2 CC-Link Unit(4) When an on-going command becomes impossible to run(In the following cases, END will not turn ON, when running of an on-goi

Página 84

34CHAPTER2 CC-Link Unit2-8-3 When interlock signal is inputDedicatedcommandBUSYENDLOCKDiffers according to execution commandInterlock The BUSY outpu

Página 85

35CHAPTER2 CC-Link Unit2-8-4 When emergency stop signal is inputDedicatedcommandBUSYENDEMGREADY5ms or less 1ms or lessEmergency stop The READY outpu

Página 86

36CHAPTER2 CC-Link Unit2-8-5 When an alarm is issuedDedicatedcommandRX(n+3)BRX(n+3)AAlarm occursBUSYENDREADY5ms or less1ms or less30ms or lessRX(n+3)

Página 87

37CHAPTER2 CC-Link Unit2-8-6 When point movement commands are run When executing a point movement command (ABS-PT, INC-PT), the point dataand speed

Página 88

38CHAPTER2 CC-Link Unit2-9 I/O assignment change function2-9-1 Changing the I/O assignmentThe I/O assignment change function changes the function ass

Página 89

39CHAPTER2 CC-Link Unit2-9-2 I/O assignment listThe table below shows the function assigned to each input/output (I/O) signal by settingthe I/O assig

Página 90

40CHAPTER2 CC-Link UnitOutput (Remote → Master)RXn0RXn1RXn2RXn3RXn4RXn5RXn6RXn7RXn8RXn9RXnARXnBRXnCRXnDRXnERXnFRX(n+1)0RX(n+1)1RX(n+1)2RX(n+1)3RX(n+1

Página 91

41CHAPTER2 CC-Link Unit2-9-3 I/O assignment selection parameter descriptionThe I/O assignment selection parameter (single-axis controllers: PRM59, du

Página 92

42CHAPTER2 CC-Link Unite Point zone judgment method selectionThe position judgment parameter is selected when the pointoutput selection is "2&qu

Página 93

43CHAPTER2 CC-Link Unit2-9-4 I/O signal descripionThe meaning of each signal is explained below. For the meaning of signals not describedhere, refer

Página 94

ContentsCautions To Ensure Safety ...11-1 Basic safety points ...

Página 95 - Point number

44CHAPTER2 CC-Link UnitAxis selection exampleSI214 SI213OFFONOFFONJOG+, JOG-Selected axisX-axisX-axisY-axisX-axisOFFOFFONON!CAUTION• If the CHG (mode

Página 96

45CHAPTER2 CC-Link Unit Point data write command (PSET)Writes the current position data in the specified point number.To use this command, the point

Página 97

46CHAPTER2 CC-Link UnitTarget position point numbers for point movement commands (ABS-PT, INC-PT)are output as binary values. The same applies to poi

Página 98

47CHAPTER2 CC-Link UnitMEMOMEMOWhen using PO as an output signal that indicates the target position's point numberfor point movement commands (A

Página 99

48CHAPTER2 CC-Link Unit2-9-5 Timing chartThis section shows timing charts for the operations that are added by changing the I/Oassignment. Jog movem

Página 100 - CHAPTER2 CC-Link Unit

49CHAPTER2 CC-Link Unit Point data write (PSET)CHG(Mode switch input)PSET(Point data write command)(Point number designation inputs

Página 101

50CHAPTER2 CC-Link Unit Target position's point number output (PO)(1) Outputting the point number at the timing that movement is normallycomple

Página 102

51CHAPTER2 CC-Link Unit↓[Point movement command execution w](8) Execute the next point movement command.(9) Point movement ends.(10) The END signal t

Página 103

52CHAPTER2 CC-Link Unit(2) Outputting the point number at the timing that a movement commandis receivedABS-PT/INC-PT(Point movement command)(Target p

Página 104

53CHAPTER2 CC-Link Unit[Point movement command execution w](8) Execute the next point movement command.(9) When the controller received the point mov

Página 105

2-9-5 Timing chart ... 482-10 Robot language ...

Página 106

54CHAPTER2 CC-Link Unit(3) Outputting the corresponding point number by the point zone outputfunctionZone outputs (ZONE 0, ZONE 1) are also explained

Página 107

55CHAPTER2 CC-Link Unit(2) Outputs the corresponding point number through PO200 to PO203 since thecurrent robot position is within the point zone out

Página 108

56CHAPTER2 CC-Link Unit(4) Outputting the corresponding point number by the movement pointzone output functionZone outputs (ZONE 0) are also explaine

Página 109

57CHAPTER2 CC-Link Unit(3) The corresponding point number P6 is output to PO200 through PO203 (P201,P202 are on; P200, P203 are off) because the robo

Página 110

58CHAPTER2 CC-Link Unit2-10 Robot languageThe robot language expanded by using in the CC-Link unit.2-10-1 MOVFFunction: Moves until the specified DI

Página 111

59CHAPTER2 CC-Link Unit2-10-2 JMPFFunction: Jumps to the specified label of the specified program when the jump con-dition input matches the value th

Página 112

60CHAPTER2 CC-Link Unit2-10-3 JMPBFunction: Jumps to the specified label when the specified general-purpose input ormemory input or serial general-pu

Página 113

61CHAPTER2 CC-Link Unit2-10-5 WAITFunction: Waits until the specified general-purpose input or memory input or serialgeneral-purpose input sets to th

Página 114

62CHAPTER2 CC-Link Unit2-11 Emulated Serialization on parallel DIOThis is a function to directly send the input from the master sequencer (PLC) to th

Página 115

63CHAPTER2 CC-Link Unit1) Press F3 (SYS) on the initial screen.2) Press F4 (next) to switch to the func-tion display. When the function displayappear

Página 116

CHAPTER11Cautions To Ensure Safety

Página 117

64CHAPTER2 CC-Link Unit2-12 Remote commandWhen the remote register is used, the message command can be issued directly from thesequencer (PLC). The h

Página 118

65CHAPTER2 CC-Link Unit2-12-2 Remote command & status value listThe remote command code and status code are expressed in the hexadecimal mode.Rem

Página 119

66CHAPTER2 CC-Link Unit12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.010C010D010E010F0110011101120113011401150116011701180119011A011

Página 120

67CHAPTER2 CC-Link Unit2. Data handling1.2.3.4.5.6.7.8.9.10.11.12.13.14.15.16.17.18.19.20.21.22.23.020102020203020402050206020702080209020A020B020C02

Página 121

68CHAPTER2 CC-Link Unit3. Utility1.2.3.4.0301030203030304Execution program No. switchingExecution task No. switchingParameter data writePoint data wr

Página 122

69CHAPTER2 CC-Link Unit2-12-3 Remote command details (robot operation)(1) Return-to-origin execution ...

Página 123

70CHAPTER2 CC-Link Unit!CAUTIONIn return-to-origin of the stroke end origin system, do not stop return-to-originoperation during origin detection (me

Página 124

71CHAPTER2 CC-Link Unit(2) Program reset ... Code 0102Return the step of the pr

Página 125

72CHAPTER2 CC-Link Unit(3) Automatic operation start... Code 0103The program is executed to the fi

Página 126

73CHAPTER2 CC-Link Unit(4) Step operation start ... Code 0104The program is executed by o

Página 127

2CHAPTER1 Cautions To Ensure Safety1-1 Basic safety pointsBesides reading this instruction manual and the controller user’s manual, also be sure toha

Página 128

74CHAPTER2 CC-Link Unit(5) Servo status change ... Code 0105The servo of all axes or speci

Página 129

75CHAPTER2 CC-Link Unit(6) JOG movement (inching)... Code 0106The specified axis moves in the spe

Página 130

76CHAPTER2 CC-Link Unit(7) JOG movement ... Code 0107The specified axis continues

Página 131

77CHAPTER2 CC-Link Unit(8) Direct position specification movement execution ... Code 0108It moves to the specified coordinate position.Comma

Página 132

78CHAPTER2 CC-Link Unit(9) Position specification movement execution ... Code 0109The specified axis moves the position of the da

Página 133

79CHAPTER2 CC-Link Unit(10) Movement stroke specificationmovement execution... Code 010AThe

Página 134

80CHAPTER2 CC-Link Unit(11) General-purpose input responsemovement execution... Code 010BUn

Página 135

81CHAPTER2 CC-Link Unit(12) Pallet work position specificationmovement execution... Code 01

Página 136

82CHAPTER2 CC-Link Unit(13) Position specification arch motion definition ... Code 010DThe arch motion of the position specification

Página 137 - 2-12-7 Status details

83CHAPTER2 CC-Link Unit(14) Distance specification arch motion definition... Code 010EThe arch motion of the distance specification

Página 138

3CHAPTER1 Cautions To Ensure Safety1-3 Installation and wiring safety points!CAUTIONAlways cut off all power to the controller and the overall system

Página 139

84CHAPTER2 CC-Link Unit(15) General-purpose output ormemory output status change ... Code 010FON/OFF contr

Página 140 - 2-13 Other operations

85CHAPTER2 CC-Link Unit(16) General-purpose input or memory input wait ... Code 0110It waits until the specified general-purpose in

Página 141

86CHAPTER2 CC-Link Unit(17) Specified time waiting ... Code 0111It waits for the specified t

Página 142

87CHAPTER2 CC-Link Unit(18) Matrix definition ... Code 0112The matrix is defined.C

Página 143

88CHAPTER2 CC-Link Unit(19) Movement matrix specification. ... Code 0113The movement matrix is specified wit

Página 144 - 2-14 Error Message

89CHAPTER2 CC-Link Unit(20) Point variable P definition ... Code 0114The point variable P is set.Co

Página 145 - 2-15 Troubleshooting

90CHAPTER2 CC-Link Unit(21) Addition of specified value to point variable P ... Code 0115The specified value is added to the point va

Página 146

91CHAPTER2 CC-Link Unit(22) Subtraction of specified valuefrom point variable P... Code 01

Página 147 - 2-16 Specifications

92CHAPTER2 CC-Link Unit(23) Arrangement element specificationof counter arrangement variable C .... Code 0117The a

Página 148 - User's Manual

93CHAPTER2 CC-Link Unit(24) Counter arrangement variable C specification...... Code 0118The counter value is set at the counter arrange

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